Wood was one of man's earliest building materials, and the only one that was useful for transportation purposes. When carefully chosen and properly seasoned, it is strong, durable, lightweight, and easily repaired. On the water, the first crude rafts evolved into the magnificent wooden clipper ship; on land, wheeled vehicles developed from primitive carts into the final wooden passenger cars with their decorative moldings, inlaid marquetry, and graceful arched windows. And it was not until well into the twentieth century that wood was finally replaced as the basic material for railroad car construction. The last wooden cars were the pinnacle of a long development process, and the survivors are valuable examples of the woodworker's art. The subject of this study is the last of a group of six cars ordered from the Jewett Car Co. in 1913; the 321 was delivered early in 1914. It ran for 43 years in daily revenue service, and was still in use on the day the railroad suddenly stopped passenger service. All of the cars in this order were preserved when the CA&E was abandoned. The single most important event in the development of the passenger car was the transition from wooden to steel construction. By 1914 steam railroads had been ordering all-steel cars for several years, and many interurban lines had also begun to do so. Thus when the Aurora Elgin and Chicago received new wooden passenger cars at this late date, they were almost immediately obsolete. They survived in regular passenger service as long as they did, however, because the railroad could never afford to replace its obsolete equipment. The 321 represents an interesting stage in the transition from wood to steel. The side truss is a ¼" steel plate that extends from the floor nearly to the belt rail, the entire length of the car side. This replaces the earlier forms of wooden compression trusses built into the side of the car, as on the 308, 309, and other older wooden cars. There are also steel angle plates built into the car at the corners. It is instructive to compare this car with two others in the Museum's collection: Michigan Electric #28, built in 1913, and North Shore #160, built in 1915. Both are of steel construction with arched roofs, and much more modern in appearance. Another point of comparison is with Illinois Terminal #277, built by St. Louis in 1913. This car presents a different type of transitional design. On the 321 wooden siding conceals the partially steel structure, while the 277 was built with sheet metal sides concealing a basically wood structure. (Like the 321, the 277 originally had arched stained glass windows in the best interurban tradition, but these were covered over in a later rebuilding.) The Jewett Car Company was founded in 1894 and originally located in Jewett, Ohio. It relocated in 1900 to Newark, Ohio. Jewett was known as an interurban specialist, and its equipment was widely used on lines in the Ohio-Indiana network. The firm also produced a large quantity of rapid transit and street railway cars. The 1917-1918 period was difficult due to a combination of circumstances: the secular decline in the interurban industry, lack of orders due to war-related uncertainty, and the general inflation caused by the war. Several car builders went out of business at this time, Jewett among them[1]. There are at least 41 cars built by Jewett presently preserved in CA&E #321 is one of six Jewett-built pieces currently in the IRM collection. They offer a good look at the variety of equipment the firm produced. · Chicago Surface Lines #2843 is a 1903 deck-roof streetcar that was completely rebuilt (at least once) while in passenger service, and then converted to salt-spreader service. It is on display, but not restored or operable. (It is equipped with the CSL's streetcar wheels, and so cannot be operated on the Museum's standard railroad tracks.) ·Terre Haute Indianapolis & Eastern #53, built in 1906, was originally a standard wooden interurban (single-end combine) of a somewhat earlier design than the 321, but it was heavily modified by the railroad and converted to one-man operation. When the car was discarded by the Indiana Railroad, the body was sold for use as a summer cottage at Shafer Lake, Indiana. It has been mounted on shop trucks and tarped, and is not on display. · Chicago Rapid Transit #1754 is a wooden rapid transit car, also from 1906. This car has had some restoration work done and is displayed, but not normally operated. It requires extensive interior work. · Finally, shortly before going out of business, in 1917 Jewett built an order of steel interurban cars for the Except for the THI&E #53, all of these cars were used in railroad service for at least forty years before acquisition by the Museum. Thanks to the It should be noted that while the Chicago Aurora and For the most part, the CA&E did not do these things. All wooden cars had the streamer sash removed. Otherwise, two wooden parlor cars were covered with sheet metal, received new couplers and control, and were used as part of the steel fleet. The 321 is one of only three wooden cars that received new motors and contactor groups. The rest continued to operate until the end in their original configuration, with the same mechanical equipment they had been built with. A total of eighteen passenger cars and one work car from the Chicago Aurora and As mentioned above, the 321 was used in daily revenue service for over 40 years, from 1914 until passenger service was stopped on July 3, 1957. The car could operate singly, of course, or in trains of up to eight cars (limited by the length of station platforms). The 321 could train only with other wooden cars, not the steel equipment, that had different couplers and type of control system. Before the arrival of steel equipment in 1923, this type of car was used in both local and express service over all parts of the railroad. (Except, perhaps, the The cars were probably delivered to The car was completely resided at least once during its service life. As detailed below, it was completely repainted about once every ten years, and the roof canvas was probably replaced about as often. The upholstery fabric was replaced at least once, but the seat cushions and frames were unchanged. The structural members and interior finish of the car are generally as built in 1914, with the exception of the platform ends. All surviving wood cars have new wood spliced into the door posts in the vestibules. It was the practice to turn the cars around on the loop at The 321 was used on a CERA fantrip in 1939, coupled to car #10 (i.e., the first and last wooden cars). It is this period to which we are restoring the car. It was also used on an early fantrip coupled to two box motors, which would have required an adapter coupler, of course. 1. Removal of window guards (between 1915 and 1925) 2. Removal of coupling chains (between 1915 and 1925?) 3. Removal of motorman’s cab doors 4. Motors changed to GE-254A, control system changed to single contactor set with DB-260 contactors, DB-409 reverser, and automatic field tap control. (c. 1923) [This car originally had GE-66B motors and double control equipment, like all the other wood cars. The same applies to the 319 and 320.] 5. Installation of retrievers (c. 1925) 6. Installation of clerestory ventilators, clerestory sash fastened shut (c. 1925) 7. Rebuilding of ceiling and clerestory deck (before 1932; probably combined with previous item) 8. Streamer sash removed, replaced by arched trim over siding (before 1932; possibly this was done at the same time as item 7). 10. Dash light lenses removed, replaced by painted wood or metal inserts (before 1936) 11. Trolley wheels replaced by shoes (between 1932 and 1936) 12. Sheet metal plates installed on ends over the door/windows (between 1932 and 1938) 13. Side doors replaced by CA&E design (1935-1940; motorman's side doors were done first) 14. Trim replaced, arches removed; outer windows replaced (Jan. 3 to Jan. 27, 1941) 15. Pilots modified to provide better third rail clearance (second bar from the bottom was shortened, 1941) 16. Oval window (on side ‘L’ only) replaced by square window (c. 1950) 17. Flag/marker light brackets were moved down about 15" (c. 1950) 18. Headlight plug receptacles in door post at each end replaced by wooden block (c. 1950?) 19. Removal of dash lights and folding signs (between 1952 and 1956) 20. Interior repainted tan (Jan. 13, 1954) 21. Glass globes removed from ceiling light fixtures 22. Controller changed from C21 (probably C21E) to C6K (between 1952 and 1957)[4] Most of the dates for these modifications were inferred from the photographic record. There were five or six basic paint schemes during the car's service life: 1. Green: Entire body was Pullman Green; doors and window sash were brown; gold leaf lettering and striping. Roof color was probably buff. The vestibule interiors were also Pullman Green. All interior walls and trim were stained and varnished mahogany; ceiling was light yellow, with extensive stenciling around the edges of each panel. As built, until c. 1925. · The vestibules preserved the Pullman Green finish in good condition. This finish is extremely difficult to remove, and in most places we have stripped the paint over it, sanded it down, and painted over it again. 2. Red: Entire body was red; doors and window sash were brown; gold lettering with black outlining. Roof color was probably also red. On this car, the “Sunset Lines” herald had no background. No change to interior walls. The rebuilt ceiling was probably painted the same yellow as built. Until c. 1932. 3. Maroon ("coffee and cream"): Body and window sash were maroon, except for the letterboard, end windows, and window sills that were cream; doors were light brown or tan; gold lettering with black outlining. The "Sunset Lines" herald on this car had a black background. Roof was painted maroon. Until January 1941. 4. Blue ("red, white, and blue"): Body was dark blue; side windows and posts were light grey (not white); ends were bright red, with red stripes below the belt rail and over the windows; yellow lettering without outlining. The end buffer plates were black on this car. Also, the "Sunset Lines" herald on this car was painted with no background (i.e., over the blue). Roof was light grey. The interior walls were painted green at this time. The vestibule interior was the same blue as the exterior. Until January 1954. · Note that the red is not the same red as in the final paint scheme - although it's close. · This car was in the shop for three weeks before painting started, so it was probably resided. It appears it was then painted blue without primer. Car 321 in house 1-3-41 Remove varnish inside from card Moulding to capping to floor in Start 1-27-41 Remove entire varnish from card Moulding to sill and part of lower half remove varnish on all doors + sash. Lost 3 days account last minute making new storm sash. Top White Center Green Bottom Stained + Varnish Sash “ “ Completed 2-17-41[5] 5. Scarlet: Ends, doors, and sides below the belt rail were bright red ("Pimpernel Scarlet"), windows, posts, and letterboard were a light blue-grey. Yellow lettering with black outlining. Roof was black (coated with “Lucas” paint, a tar-like substance). The vestibule interior was the same red as the exterior. The entire ceiling was painted white, including the molding strips. The interior was painted tan, including the stained glass windows and all woodwork. Until end of service; car was in this paint scheme when acquired. · The railroad sanded down the car, but not to bare wood; a coat of brown primer was then applied over what was left of the blue paint scheme. Then this was painted red. Sand int. Head lining + sides Head lining 2 coats white, side 2 coats buff Floor 1 coat 61 P + L Brown floor paint Back + cushions 1 coat Black Fibroseal Rack 2 coats Aluminum paint Exterior Sand putty + Glaze 3 coats Brilliant Red 3 coats Gray Roof 1 coat Lucas Black Completed 1-13-54[6] Several other modifications were made, some of which may no longer be apparent due to collateral damage or restoration work. It is possible that the vestibules were rebuilt by the railroad to narrow the ends of the car slightly, presumably to provide sufficient clearance for the high level platforms on the elevated. The end doors taper inward about two inches, unlike the earlier wood cars in our collection. Since the Jewetts are longer than the earlier equipment, perhaps the railroad found it necessary to modify them. Because of the various rebuildings that were constantly taking place, it is difficult to know what the original design was in this case. The steel cars, which are even longer, have a much greater taper to the ends. As part of rebuilding the ceiling, the light circuit wiring was changed. The wiring for one side circuit on each side and the center circuits originally ran in wooden troughs on either side of the Empire arches; these were changed to go through holes in the new blocks under the carlines that support the flat ceiling. There was some extra wiring (detailed in the journal) that was removed during restoration. This was evidently installed by the builders but never used; it was disconnected when the ceiling was rebuilt. Two wires ran in grooves behind the 89” molding from end to end of the car. At each double window post a wire connected to one of these two ran down behind the wall to about the level of the light fixtures, then ran back up and connected to the other. This wiring could have no function unless these loops were cut at the bottom and connected to something. The only obvious possibilities are another light fixture (for low voltage battery lighting, presumably) or a button for a buzzer system, as on a streetcar. Like the 308 and 309, the 321 originally had a fare register system; the hole for the rod is still apparent in the smoker bulkhead. It also had coat hooks under the side lights. When the oval window was squared off, there were no extra ventilator parts available, so the storm window at sector 27 (for some reason) had no ventilator. This change has been undone. The folding signs on this car had an unusual semicircular notch cut out of the upper right hand corner. I believe that this happened because the Kuhlman cars were built with the GE control jumpers located on either side of the train doors in the end walls (they were later relocated under the floor, as on all the other cars). The signs for these cars therefore had to be notched to clear the jumper. A set of signs from one of these cars was transferred to the 321 while in the shop. This transfer evidently happened between 1936 and 1939, and the 321 kept these signs until the dash lights were removed between 1952 and 1956. The headlight wiring was probably changed by the railroad in the same way as for the 309. Of course, the electrical cabinet wiring changed quite a bit when the control system was replaced. Finally, although this is certainly not a deliberate modification, I should note that the entire carbody is noticeably deformed. Viewed from the outside, side "R" is slightly concave and side "L" is convex, to a greater degree. The body posts near the center of the car are bent in the area of the belt rail. In the area of window 19, for instance, the body posts are bent out by about ¾" at the belt rail. This cannot have happened merely due to years of sitting out in the rain, and is presumably the result of an accident on the CA&E. This doesn't show up on photographs, so exactly what happened and when can probably never be answered. The 321 was purchased by Tom Jervan and Bob Bruneau on behalf of the Museum in 1961 in order to provide trucks, motors, and control for the Milwaukee Electric #1129. It was shipped on its own wheels to the Museum's temporary site at the Chicago Hardware Foundry in 1. Removal of all side walls in the main compartment, and most of them in the smoker[9]; some of the baggage racks and light fixtures were retained in storage, but most of them disappeared. 2. Removal of all main compartment ceiling panels; the ceiling light fixtures disappeared. 3. Removal of all stained glass windows; the disposition of these is not known. 4. Removal of all seats and seat frames, but a few of them were retained in storage. The fixed seats in the corners remained in place. 5. Removal of the roof cables, trolley boards, etc.; the roof was then covered with tar paper. The holes where the roof cables enter the attics were enlarged, and as a result the wood here is badly damaged. 6. Removal of most of the electrical cabinet fixtures and wiring. However, none of the underbody equipment except third rail beams was affected. 7. Removal of the third rail beams. 8. Installation of shelves in the main compartment along the 19-28 side. A caboose stove was placed by window 18A, and a hole was chopped in the roof for the chimney pipe. 9. A workbench was installed in the smoker, as were several wall lockers. An old lightning arrestor box, designed for mounting on line poles, was attached to the back of the electrical cabinet in the smoker, and used as a cabinet for storing tools and Tom Jervan's collection of interchange rule books. Some haphazard rewiring was done, so parts of the lighting system could be used on 110V AC. 10. Before moving to During the move to The 321 was still scheduled to be scrapped, and indeed was next in line on the rip track; the main thing preventing this was the work and storage space that would be required to unload all the parts stored inside. Bob Rayunec had definitely planned to scrap the 321 next after the two Northwestern Elevated cars, but never got anyone to help unload it[11]. It was during 1976 that I started lobbying to have the 321 preserved, and assigned to the 309 team, so to speak. This only became a reality when the 318 was made available for purchase early in 1977. As a result, the 321 was moved into Barn 2 for a brief period, where it was finally unloaded of most of its contents, and then switched into Barn 4 next to the 309, at the east end of track 43. Here we were able to move the 309’s parts into it. Just getting the seat cushions out of the 309 was a big step forward. Restoration began in 1979, and has been documented in a log book that was started at that time; since 1993, the log has been kept in electronic form. Work first concentrated on replacing the rotted and missing siding below the belt rail on both sides of the car. Some paint stripping and repainting was done; it was planned at this time to repaint the car in the blue paint scheme to match the 309. I also worked on getting the brake system working and tested out the control system, so the car could be used as a control trailer with the 309. It could be operated from the #2 end only (as the coupler at the #2 end was missing, and some of the brake piping at the #1 end had rusted out and had to be removed). The car was first operated as a control trailer in 1980, and ran a few times thereafter, such as Members’ Day of 1990. There were two spare third rail beams available[12], and these were mounted on one side of the car in 1979. We were not able to acquire a complete set until 1998 (see below). In early 1981 the car was moved outside and tarped for about two years. It was later moved into Barn 8 (now known as Barn 9) briefly, then finally moved into Barn 2 in 1985 and reunited with the 309. It was then that the blue paint scheme was more or less completed, though without letters or numbering. While in Barn 2 I completed the woodwork for the reconstructed oval window where window 18A had been. In 1993 we took one of the bent couplers from the 318 to the Steam Shop, where Ed Beard straightened it out using the Steam Department's large press. It was then installed at the #2 end. The brake hoses and piping were then replaced, so that the car can be coupled at either end. In October of 1993 the 321 was moved to Barn 7 on track 73. In 1994 I was able to purchase a container to store parts from both cars. This enabled us to unload most of the parts still stored in the 321, most notably all seat cushions and backs. I was then able to finish disassembling the old shelves along the 19-28 wall, some of which were reassembled in the container. In 1995 the workbench was removed from the 321's smoker also and installed in the container. In 1997, after study of pictures of the car in the 1930's that had recently been made available to us, Frank suggested that we repaint the car in the maroon paint scheme and reconstruct the arched trim that was used during that era. We matched the maroon using clerestory parts from the 309, which we verified to be identical to fragments on the 321; the cream paint we matched to a good sample from a window sill of the 308 (the end which was disassembled at IMOTAC). The tan paint was matched to a sample provided by Don MacCorquodale of the After several attempts at getting the control system working, which never succeeded because I didn't have enough replacement resistors and was unsure what value they should be, I decided the only way of solving the problem was to study the 320's control system in detail. On May 9, 1998, Frank and I went to Also in 1998 we were able to arrange a trade with the Since November, 1998, restoration of the 308 has been the first priority, since it was much closer to completion. Work on the 321 has mostly been painting and lettering. In December, 2000 the car was moved to Barn 8 and stored on track 84. It has been operated occasionally. In the summer of 2004, since both the 308 and 309 were in regular service much of the time, cosmetic work was done to get the body of the 321 to some minimal standard for occasional use. Also, a complete mechanical inspection was (finally!) done. We also located another bus jumper and control jumper. On June 13, we operated a three-car train for the first time, with all cars powered; the train was then run for the Trolley Pageant and for Members’ Day. In 2004 we also had three sets of folding signs made; two of these I modified with the unusual notches for use on the 321. They were then painted and installed. In 2005 the painting and woodwork on the convex side of the car were essentially completed. In 2006 it was operated for the last time (probably) under its own power. When the 309 failed on Member's Day, the three-car train was returned to the barn. There the 321 remained until late 2009. Due to the acquisition of the 319 from the Trolleyville collection, the 321 was no longer a restoration candidate, and its trucks were removed for use under the 319. It was then tarped and stored outside. Equipment Quan. Type Notes Electrical: Motors 4 GE-254A 140 HP Control 1 GE M SB 2522 Contactors 13 DB-260 Reverser 1 DB-409K4 Controllers 2 C6K Previously C21 Control Resistors 9 125 ohm 130W 6½” x 1¼” O.D. tubes Field Tap Control 1 Field Tap Resistors 2 1250 ohm Brakes: Motorman’s Valves 2 M23 Triple Valve 1 M2-B Triple Valve Gasket 1 #9356 Feed Valve 1 WH C8 Located under seat #1 Compressor 1 D3-F 8.44 HP Governor 1 WH Type J Located under seat #28 Brake Shoes 8 G4678 Seats: Walkovers 22 Notes: 1) The 321 had C21 controllers at least until 1952, judging from photographs. We will replace the currently installed C6 controllers if possible. 2) GE-254 recommended armature bearing oil depths: 3½” (pinion side); 2¼” (commutator side). · Car 318 was acquired by the In 1971 it was acquired by TWERHS[14], and shipped to The 318 was then loaded onto a flat car and shipped to the Iowa Terminal at The motors from this car are spares for the 309 (two were rebuilt in 2003 and are now in use under the 309), and the 318’s tool box, first aid box, and a few other parts have been installed in the 309; nearly everything else serves as replacement parts or spares for the 321. Unfortunately for us, the car left After all usable parts had been removed from the 318 at Phantom Woods, the body was trucked off to be scrapped. However, rumors of its survival seem to have started while it was still on its way to the junk yard. The first mention in print appeared in the newsletter of the CA&E Historical Society. The following note is not signed, but was presumably written by Steve Hyett: The latest report on #318 was that it had to be out of the I wondered about that as well. I somehow convinced myself that logic dictated that the car wouldn't have gone too horribly far, so based on that I had an arbitrary mental note that it would likely be in south/southeastern Wisc, basically somewhere in the East Troy/Lake Geneva area. I've never seen any trace or heard any word, so my best guess may have been off. Would be interesting to know, if for no other reason than just putting the whole "Interurban car found stored in a barn" type legends to rest. It's been almost 30 years, probably too much to hope for it's continued existence, much less in any type of decent condition. As one would do in any historical research project, I first researched the literature, including county plat records. After that, I talked with persons who supposedly had some knowledge of the car's existence. You know, the kind: "A guy told me that a guy told him..." The names of a father & son team came up often, (Not the Hickses) with the mysterious proviso that they couldn't tell where the car was located, because the owner of the property where it was located had vowed to destroy it if any railfans came snooping around. Then, I did what any serious researcher would do, I talked to the people who were actually involved in the movement and disposition of the car. Their comment: "It's gone." [1] Hilton, George W. and Due, John F. The Electric Interurban Railway in America, Stanford University Press, 1960 (1st ed.), p. 424 (appendix "Principal Interurban Car Builders") [2] See Hicks, Frank Roster of Preserved Electric Equipment; Hicks Locomotive and Car Works, 1999 (publ.) [3] The best and most comprehensive treatment of this railroad and its operations is found in: Plachno, Larry Sunset Lines (2 vols.), American Bus Trader (publ.), 1986 (vol. 1), 1989 (vol. 2). Note that until 1923 the company name was Aurora Elgin and Chicago (AE&C). [4] CERA (Central Electric Railfans' Association) Bulletin #5: Chicago Aurora and Elgin, 1940 (out of print) [5] Paint Shop Ledger fromWheaton Shops, 1937-1956 (unpublished manuscript from the Ralph Taylor Collection), p. 92. [6] Ibid., p. 284. [7] Rail and Wire Issue #19, June 1962. [8] Thomas Jervan, private communication. [9] "Removal" in these cases was done very roughly, probably with an axe. There was a lot of collateral damage. [10] Robert E. Bruneau: Before the move I made sure that everything was painted, so the collection wouldn’t look like a scrap yard on wheels. A museum in [12] The reason there were only two is as follows: all four of the 321’s third rail beams were acquired with the car. About 1972, Norm Krentel requested the sleet scrapers from two of them, that he would eventually need for the Michigan Electric #28. Bruneau gave him two complete beams, and he took them home. But while he was serving in the Navy, his parents threw them out. [13] See Ziel, Ron The Twilight of Steam Locomotives, p. 70 [14] The Wisconsin Electric Railway Historical Society; this was a completely different group from the one that now operates the [15] And duly stencilled “DO NOT HUMP” (!) [16] [17] This book was published in 1999.FOREWORD
HISTORY
CONDITIONS IN SERVICE
MODIFICATIONS DURING SERVICE
CA&E PAINT SCHEMES
MISCELLANEOUS MODIFICATIONS
ACQUISITION BY IRM
RESTORATION
APPENDIX A: 321 MECHANICAL EQUIPMENT
APPENDIX B: HISTORY OF CAR 318
When the survival of the 318 came up in an on-line discussion group in 2005, this message was posted by John Cloos:
A reply by Jack Franklin:
I love urban legends! This one about car 318 resurfaced when the Stark and Weller book came out[17] and perpetuated this myth. I was involved with the
I then spent the better part of a summer and fall doing empirical research in the field. Using GPS and Mapquest, I plotted the areas where it was most likely to have been taken. Then, I was on the
Conclusion: It doesn't exist. (Except in a few fevered imaginations.)
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